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Toll Solutions Reactor

Examples Of Chemicals Processed By Toll Solutions
Examples of chemicals we blend and mix include the following, plus many others in response to customer needs:

• Monomers
• Solvent dilution
• Emulsions and dispersions
• Colloids
• Aqueous blending
• Surfactants and lubricants
• Stable liquid-powder suspensions
• Prepolymer and stabilized polymer emulsions
• Silica and silicone emulsions
• Rheology modifiers
• Coatings
• Particle size modification
• High shear mix
• Hot mixes and inert atmosphere
• FIFRA blending for agricultural products

Toll Solutions' Capabilities

Toll Solutions’ Capabilities Include Mixing, Blending, Reactions, Dispersions, Emulsions, Flaking And More

Toll Solutions’ services can be grouped into two main categories:
• Toll projects – Customer supplies all materials and packaging
• Custom products – Toll Solutions may provide some or all materials and packaging

These services are provided through the following versatile capabilities:

Chemical Mixing – Mixing solids and liquid – not a reaction but a solution, including compounding (adding a solid to a liquid to get a desired viscosity); making stable emulsions by adding compounds to water; with temperatures up to 170º C, from 50 gal to 5600 gal per vessel
High-Shear Mixing – Mixing for added stability due to particle size reduction, usually for adding stability to otherwise unstable emulsions; taking solids and dispersing them into a liquid carrier at a high rate of speed and tremendous mechanical energy from specialized mixers, homogenizers, or rotor stators
Toll Solutions plant floorChemical Blending – Mixing liquid and liquid – creating a new formulation without chemical reaction, such as making emulsion using high shear and surfactants
Chemical Reactions – Creating new molecular entities through chemical reactions of gaseous, liquid or solid raw materials; specialization in silane and silicone chemistry, hydrosilylation, free radical polymerization
Dispersions – Suspending a solid in a liquid in a relatively stabilized form, through homogenization, high shear agitation, and milling
Emulsions – Similar to dispersions – includes a dispersion (solid and liquid) and water, with high shear mixing, including challenging emulsions comprised of silicon fluids, silica or titanium dioxide
Flaking – Melting a solid and reforming it into flakes to ease material handling
Particle Size Reduction – Use mechanical means to reduce particle size in some type of carrier liquid through homogenization, milling, rotor stator or similar means, yielding higher-performance products and increasing stability; full advanced particle size analyses from sub-micron levels, as well as colorimetry, gas chromatography, and other analytical methodologies
Plastic Processing – Washing, extrusion, pelletization – mechanical or chemical processes

Analytical Capabilities - Our blending services are backed by extensive analytical capabilities – both the equipment and experienced analytical chemists to take care of your requirements:

• GCs
• Particle size analyzers
• Titrations
• Brookfield Viscometers
• Colorimeter
• Highly qualified and experienced Ph.D. chemists and chemical engineers to provide the professional guidance and support you need, including analytical method development of custom formulations and blends.

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